Synthetic Fiber Baler Twine: What Is Baler Twine?

Baler twine is used to quickly compact bundles of straw, hay or other fibrous material for easier storage and transport. Synthetic fiber baler twine can be made of either sisal or synthetic materials for optimal results.

Best-quality twines are constructed of tough polypropylene fiber with a flexible construction that fits well into baling machinery. These twines boast an exceptional knot-holding capacity and great durability and are treated to resist rot, mildew, rodents and insects.

High Strength

Synthetic fiber baler twine offers an alternative to sisal twine, which is susceptible to rot and mildew growth; its tough yet soft construction makes it easy to handle, running smoothly through baling machines.

synthetic fiber baler twineInitial raw materials are fed through an extruder to melt, forming a polypropylene (PP) film strip cut into different-width strips.

High Knot Holding Capacity

Twine made entirely from synthetic fibers can be fragile at their knots, which makes them unsuitable for use in balers or binders. As bales become ever more compressed, stronger bale twine will be necessary to withstand increased pressure.

Quality twine will feature high resistance to knotting and winding capabilities that help maximise space within a baler. Furthermore, its colour and UV protection will suit its environment of use.

Synthetic fiber baler twine comprises durable polypropylene fibers woven together to form a soft construction for maximum ease in balers while still being tough enough to withstand machinery and hands without wearing out easily. Furthermore, this twine has been treated to resist rot, mildew and rodent infestation and offers many colours to meet all your baling needs.

High Durability

Durability is at the core of baler twine performance. Our twine is constructed from tough polypropylene fiber with soft construction and UV inhibitors for added UV protection and is resistant to rot, mildew and rodent infestation. Plus, its use makes machinery work seamlessly – including all square balers!

Twine or net wrap binding options for bales of hay and straw typically depend on the kind of baler used and the forage being bound, as determined by either forage type or baler type. Although twine generally is the go-to binding choice, more modern balers now feature net wrap capabilities as well, giving producers flexibility in terms of forage type, location storage plans (indoor vs outdoor storage plans), and desired binding type based on forage, location or storage needs (indoor or outdoor).

Low Moisture Content

Twine made of natural or synthetic fibres can bind harvested crops together into a bundle, known as a bale, that is then mechanically compressed by balers into either a square or round shape before being tied with a knot to secure it together.

Inorganic lubricants like graphite and talc are typically preferred; however, some manufacturers also utilise mineral oils and polyglycols with UV inhibitors as alternatives. Furthermore, baling machines often feature black-coloured coatings designed to complement them perfectly, as well as treatments to ward off rodents and insects.

Low Weight

Synthetic baler twine is lighter than its natural counterpart, lowering storage and transportation costs and increasing storage efficiency. Furthermore, the material is biodegradable and nonpolluting, making it eco-friendly.

Some farmers use baler twine not only to pack hay and straw bales but also as an economical replacement for metal wire fencing, providing their livestock shelter without risk from loose wires. Furthermore, baler twine is great for repairing broken pieces of fencing as well as retiring existing pieces – not to mention the wide variety of colours that come with it!

If you need a good supply of hay baling twine, browse the selection at Northwest-owned and operated Coastal. We carry all of the sizes you need, from a small package to a large box. We also offer the accessories you need to make your hay baling job more productive, including net wrap and tarps. Some of our tarps are treated to resist mildew, rot and insects, so you can keep your hay feed clean, safe and dry. Our tarps are ideal for hay or straw bales, and they’re available in a variety of colours, so you can choose one that matches your equipment.

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Bale wrap: Bale Wrap for Square Bales

Plastic wrapping of medium square bales helps preserve their quality while mitigating weather risk, saving storage costs in addition to improving weather protection.

McHale 998 bale wrap for square bales offers an in-cab control system to automate its wrapping cycle once bale dimensions and layer requirements have been entered into it. It can wrap 80 to 100 large square bales per hour on its trailed unit.

Choosing the Right Film

bale wrapSelecting an appropriate film for square bales is paramount to their preservation. After pre-stretching and overlapping the wrap, proper pre-stretch can ensure an airtight seal which minimises oxygen penetration which reduces forage loss due to oxygen penetration.

Most wrappers include an operator manual table that will help determine how many layers of silage film will be necessary, depending on the moisture level of your crop and storage period. In general, longer storage requires more layers.

When purchasing silage film, ensure it contains UV stabilisers as a manufacturing step to minimise potential UV ray damage to its film material. This will limit any irreparable harm from occurring from sunlight exposure.

Some high-output wrappers are built to accommodate both round and square bales, enabling operators to adapt the machine according to harvest season conditions – helping save costs by not having to purchase separate machines for both types.

Layers of Film

KUHN also provides an in-line square bale wrapper using the same material used for our round bale wrapping service, giving producers fast and efficient ways to wrap square bales for silage or hay production. This high output wrapper can quickly cover square bales for silage or hay storage purposes.

The amount of film necessary for each bale varies based on its crop type and dry matter content. A higher layer count should generally be recommended for dryer bales due to sharper stems that could pierce through several layers of plastic and let moisture enter the bale.

For optimal results, the bale wrap for square bales must first be pre-stretched before being applied to a bale. To do this, mark two horizontal marks 10cm apart on the film reel, and measure their distance apart to see if your film has been stretched correctly – it ideally should be longer than this measurement to prevent any excess material dripping off and spoilage within your bale. According to research findings, total plastic thickness (rather than wrap count) appears more important in preventing oxygen diffusion and spoilage within bales than wrap counts alone

Bale Shape

Northern dairy regions have seen producers adopt medium square bales to streamline hay and haylage production and save time and labour costs. Because medium square bales require 2-3% less moisture at baling to prevent molding and heating, preservatives or plastic wrapping may be required to preserve them during storage.

Vermeer Net provides high-quality netwrap that improves bale shape and stability while helping maintain quality storage conditions for your hay. Furthermore, this form of protection offers superior weather or handling stress protection than twine.

Foster has designed and constructed various bale handling tools for large square bales that he and some of his clients continue to utilise in his modest shop and machine shed. Most recently he completed work on a front-end bale squeezer designed specifically for skid steers that gently handles wrapped bales without stretching them; hoping this piece of equipment may prove beneficial in helping those bale and stack silage themselves.

Storage

When it comes to storing wrapped square bales, oxygen exclusion is of utmost importance. Leakage of oxygen causes rapid degradation and mold growth if left to remain inside the bale; for this reason it’s critical that you select an adequate thickness of plastic film when selecting storage solutions.

Bale wrap for square bales with higher moisture contents (35% to 45%) require multiple layers of wrap to provide optimal fermentation conditions during storage, but lower moisture levels (35-36%), fermentation is minimal; oxygen should instead be excluded as much as possible from reaching inside.

Foster purchased his Kverneland model square bale wrapper in 1993 when few farmers were wrapping square bales. Now, however, up to 10,000 bales per month for farmers across southwest Wisconsin are wrapped by this modest shop and machine shed in his modest shop/machine shed he designed and built himself! Since he doesn’t farm any land himself but instead provides wrapped hay services directly to clients with convenience preferences he uses his equipment to serve.

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Silage Wrap

Silage Wrap is an ideal way of keeping your hay fresh and clean. It is made from a multilayer multilayer, high-quality silage wrap silage film that helps ensure the optimum moisture content of the feed while also providing a solid oxygen barrier. This makes it perfect for protecting your livestock from cold and wet conditions and ensuring a safe and enjoyable feeding experience.

Multiple layers

A good silage wrap should be made up of at least six layers. However, some farmers opt for eight or more layers. Each layer provides a different function. For instance, a net wrap is designed to contain stems and leaves, while a pre-stretched film helps prevent rips.

Silage Wrap silage filmThe number of layers required depends on the type of forage. For example, dryer hay usually has sharper stems, which can poke through the first few layers of the wrap. More layers will also help maintain the shape of the bale.

It is essential to use a film that is UV resistant. This is because UV radiation can damage plastic. Some specialist dealers sell UV-resistant silage film tape.

Silage film can protect the nutritional value of forage, reducing spoilage and environmental damage. It is safe for both humans and animals. It can also help prevent insects, mould and bacteria from forming on the bale.

A good silage wrap is made up of elasticity and a tack, which makes it durable. An oxygen barrier is also necessary. When air is allowed to flow through the parcel, microorganisms in the hay can create heat and cause the bale to spoil.

Optimal moisture content

The optimum moisture content of silage wrap depends on various factors, including the type of plastic used. It also depends on the conditions in which it will be stored. In most cases, the optimum moisture content is about 50%. To ensure the best results, choosing a silage wrap that protects the feed from the elements and withstands the weight of the material is essential.

A good silage wrap’s most essential aspects include its permeability, tackiness, and durability. They all work together to help prevent sunlight, wind, and water from damaging the film. Ideally, the film should be impermeable to oxygen and water vapour and have sufficient elasticity.

Silage wrap silage film also helps reduce the chance of mould forming on the feed. A good quality silage wrap can be manufactured from LLDPE, a polymer mix of recycled LDPE and long-chain olefins.

Oxygen barrier

Using an oxygen barrier in silage wrap film is crucial for keeping nutrients in the feed fresh and preventing the degradation of the nutrients. Oxygen leakage into the bale can result in spoilage, which costs the farmer money.

In some cases, the amount of moisture and nutrients lost through oxygen leakage can be as high as 5%. This is because a lot of the crop’s nutritional value is lost due to aerobic decomposition. Therefore, silage films may provide a protective shield to keep the hay cool and fresh, but only if the film is strong enough to withstand the weight of the material.

Traditionally, silage films consisted of a single layer. However, in recent years, multilayer silage film technologies have emerged. These films may consist of a core layer of an oxygen barrier material and two outer layers.

In addition, the thickness of the film may vary. For example, the outer layers might be 15-35 miti, and the core layer 50-70 miti. Also, the film might be coloured so that different layers could contain other pigments.

Environmental safety

Silage Wrap is a type of film used to wrap silage bales. This helps keep the nutritional value of the feed for the animals intact. It is also odourless and free from chemicals. In addition, the film is made of environmentally friendly, unique materials.

Aside from that, using the film also reduces the degradation of the hay during storage. In addition, the wrap is cost-effective.

Moreover, a good film should have the following features: tensile strength, tear resistance, permeability, durability, and flexibility. These factors determine the power of the film.

To ensure the safety of the animals and the environment, the silage wrap should also have the features mentioned above. Another essential feature of the film is the ability to resist punctures and ruptures.

The weight of the material determines the tensile strength. For example, a 120-mm-thick PE film produced silage bags.

Silage Wrap

Silage Wrap silage film is a unique product used to wrap silage bales. It is a kind of plastic film which is wrapped around the bales. This helps preserve the ensiled crop’s nutritional value and prevents spoilage.

There are many brands of silage wrap films available in the market. These films are designed to meet the standards required in the agro-industry. Moreover, they must have good preservation efficiency, low permeability, and superior puncture resistance.

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